EXCAVATOR SIMULATOR

The excavator simulator is a specialized training tool that mimics the operation and working conditions of a real excavator machine. The simulator provides operators with the opportunity to gain experience in a safe environment before working in the field.

Learning Technologies
SIMPro3 Excavator Simulator

The excavator simulator is a training tool specifically designed to enhance the skills and gain experience of excavator operators working in the construction sector. The simulator offers operators the opportunity to practice in a safe environment before working with real excavator machines on site. This helps reduce errors that may occur on the construction site and promotes a safer working environment. Errors made on the construction area can lead to both financial losses and safety risks. The excavator simulator minimizes these risks, providing operators with a safer and more cost-effective learning process.

The simulator mimics the operation and working conditions of real excavators as accurately as possible. This allows operators to experience situations they may encounter in the field in advance. Additionally, the excavator simulator enables operators to gain experience with different types of machines and various working conditions. Operators can learn how to operate different types of excavators and understand how to navigate changing environmental conditions.

Excavator simulators offer a wide range of training scenarios at various difficulty levels. These scenarios help operators develop skills such as digging, material handling, ground leveling and handling hazardous situations. Furthermore, they enhance the ability of operators to work in challenging and variable conditions preparing them for real working environments.

Simulator Highlights

The environmental elements and especially the excavator models used in the excavator simulator are detailed to give the user a high sense of realism. The models are designed in accurate dimensions, shapes and colors using technical drawings and reference photos provided by contractors, allowing operators to experience a simulation that closely resembles reality.

The simulator accurately simulates the environmental interactions and vehicle responses of the excavator. It offers experience in working under different ground and weather conditions, enabling operators to practice the effects of ground deformation and weather conditions.

The simulator conveys the excavator's responses (such as steering, acceleration and braking) precisely to the operators. These realistic responses help operators better control the machine and perform better in actual working area.

The simulator realistically reflects the excavator's engine performance, torque and hydraulic pressure measurements. This allows operators to fully experience how the machine works and use it more effectively.

The excavator simulator provides detailed reports that monitor and evaluate operators' performance. These evaluations help identify areas where operators need improvement.

Instructors can monitor the simulator environment from different camera angles and evaluate operators' performance in detail.

Excavator simulators offer operators the option of using a touch screen or a full-size cabin. The touch screen provides ease of use for inputs, while the full-size cabin makes the experience of working with the real machine more realistic.

The simulator offers rich course content covering all important aspects of the excavator machine. The content provides comprehensive training, enabling operators to learn all the details and operations related to excavator machines.

The simulator provides options for 3DOF or 6DOF motion platforms. These motion systems allow operators to experience different levels of movement freedom, offering a realistic driving experience. An integrated archiving mechanism is included to detect and repair any malfunctions that may occur in the system.

Software Features

All analog sensors used in the joysticks are hall effect type, which are sensitive to magnetic flux and do not require mechanical contact. Joysticks provide users with more precise and accurate control, allowing operators to manage the machine more safely and efficiently.

Excavator simulators monitor and analyze operators' performance in real-time. They offer detailed performance reports throughout the training process, helping to identify areas where operators need improvement.

The simulator realistically simulates the drop in engine speed and other strains when the excavator operates under load. This helps operators understand the machine's performance under load and learn to work efficiently.

The excavator simulator realistically models the machine's dynamic responses and movements, reacting appropriately to various working conditions. This system includes five different drag models, accurately reflecting the machine's movement and responses in various conditions. This way operators learn how the machine will respond in real working conditions.

The engine model is based on the actual pedal-speed-torque data provided by the manufacturer. This allows for an accurate reflection of the excavator's performance and responses. The engine, torque, steering, brake and other subsystems are simulated to match the real machine.

The excavator simulator offers a wide range of scenarios that allow operators to practice in different working environments. Scenarios such as maneuvering in tight spaces, load instability and challenging weather conditions help operators develop various skills. These scenarios prepare operators for the challenges they may face in any construction site.

The fuel consumption of the engine is simulated according to the data provided by the manufacturer. This allows operators to learn about fuel economy and efficiency.

The excavator simulator features a precise load identification system that helps operators accurately identify and manage different types and weights of loads.

The simulator enhances realism by simulating day and night conditions based on the date and time. It offers various lighting options suitable for conditions such as rain, snow, fog and cloudy weather.

It is designed to be compatible with virtual reality (VR) headsets. Providing users with more immersive and realistic experience.

High-quality texture rendering-based images are created for mirrors and camera systems. These high-quality images expand the operators' field of view, offering a realistic experience.

The excavator simulator provides detailed data analytics on operators' performance and the training process. This data helps instructors and managers make more informed decisions. Data analytics optimize the training process and support the development of operators.

Equipment Requirements

• 1 simulation computer
• 1 virtual reality headset (for the virtual reality version)
• 3 monitors/TVs
• 1 cabin containing the physical inputs of the excavator machine (steering wheel, pedals, etc.)
• 1 touch screen
• 1 uninterruptible power supply (used to ensure data and system security against power outages)

Motion Platform Options

The excavator simulator comes with different options such as a stationary platform, a 3DOF motion platform and a 6DOF motion platform. Each platform option is designed to meet the diverse training needs of users. The platforms allow operators to prepare for real-world working environments.

Real Time Graphics and Visuals

Thanks to detailed graphics and realistic visuals, operators encounter various scenarios during the simulation and can experience real-world conditions. Real-time graphics and visuals allow operators to simulate different weather conditions, times of day and seasons. The simulation helps operators learn how to work in various conditions and understand how to adapt to them.

Steering and Joysticks

In the excavator simulator, the steering wheel and control levers are essential components designed to mimic the real excavator experience as closely as possible. The ergonomic and highly sensitive steering wheel replicates the feel of a real excavator steering wheel, providing the operator with a natural driving experience. Steering movements are instantly and accurately reflected in the simulation.

Virtual Reality Support

Virtual reality (VR) support enhances the training process by providing operators with a realistic experience. With the integration of VR technology into the simulator, operators can experience real-world scenarios and situations through simulations.

Fully Equipped Cabin

The excavator simulator's fully equipped cabin is designed to best mimic the experience of operating a real excavator. The cabin is configured to match the interior of a real excavator as closely as possible. Making the operator's training process more effective and comfortable. The cabin features sound and haptic feedback capabilities.

Study Reports

During the simulation, instructors can monitor operators' actions and performance in real-time. They assess the operator's performance in various areas such as speed, load control, maneuverability, precision and safety. Providing reports based on these measurements. The data helps identify the operator's strengths and weaknesses. The simulator presents the operator's performance and progress in detailed reports.

Quantification and Consideration

The excavator simulator includes a reporting module that can generate outputs in HTML or PDF formats containing the following information at the end of the scenario. The reporting system eliminates record-keeping confusion and makes training more efficient.