TOWER CRANE SIMULATOR

The tower crane simulator is a modern training tool designed to train qualified operators. It is equipped with real crane hardware and various scenarios. It helps operators learn skills such as crane controls and load lifting techniques.

Learning Technologies
SIMPro3 Tower Crane Simulator

The tower crane simulator is a modern training tool designed to develop qualified tower crane operators. Equipped with real crane hardware and rich scenario content, the simulator provides individuals with a realistic learning environment. It helps operators learn operational skills such as crane controls, load lifting techniques and accident risk management in various work areas and time frames.

Additionally, the tower crane simulator offers a cost-effective training option. Mistakes made on real tower cranes can be expensive and pose serious safety risks. Training with the simulator eliminates these risks, providing a safer and more economical learning environment.

During simulator training, users can test their skills at different difficulty levels and in various work environments. For example, the simulator helps develop operational skills such as maneuvering in tight spaces, lifting and placing loads over high buildings. The scenarios prepare operators for real working conditions.

Moreover, the tower crane simulator offers flexible and customizable training modules to suit each operator's learning needs. Personalized training allows users to progress at their own pace and level, making the learning process more effective and efficient.

Simulator Highlights

The tower crane simulator offers comprehensive and rich lesson content for operator training. It introduces the tower crane machinery along with advanced usage techniques and teaches safety precautions. The system includes various scenarios, allowing operators to quickly transition to different working conditions (environmental conditions, load types, ground conditions, weather, working hours).

The tower crane simulator provides a cost-effective, reliable and realistic learning environment to train qualified operators. Fully equipped cabins, designed to be sensitive to physical inputs, accurately convey the machine's responses. Adjustable seats, safety belts and armrests ensure the users' comfort and safety.

Touch screens are available in the simulator for managing the crane, monitoring values, and changing settings. These screens allow users to track and calculate realistic engine RPM, torque and hydraulic pressure. Systems are also in place to help users correctly identify and monitor materials and loads.

To provide a realistic driving experience, the simulator offers 3DOF or 6DOF motion platform options, providing varying levels of movement freedom. The simulator helps operators test and improve their skills under various working conditions.

The simulator creates customized training plans based on the operators' skills and needs. These plans shape the training program according to the student's strengths and weaknesses. Additionally, it offers cyclic scenarios with varying difficulty levels, ensuring continuous skill development.

Simulators that generate reports on all parameters related to operator development allow instructors to monitor the training field from different camera angles. All controls are positioned exactly as they are in the real vehicle, making users feel like they are operating a real crane.

Equipped with virtual reality (VR) technology, the tower crane simulator elevates the training experience to a whole new level. VR integration provides an incredibly realistic virtual environment that makes users feel like they are inside a real crane operation during training. This advanced technology makes the learning process more engaging, interactive and memorable.

Software Features

The simulator utilizes advanced physics engines that simulate real-world physics. The movement of loads, crane responses and environmental interactions are mimicked as closely as possible to reality. This enables users to gain experience as if they were operating a real crane.

Thanks to advanced graphics engines, the simulator provides high-resolution and detailed 3D environments. Realistic visual effects enhance operators' environmental awareness, making them feel as if they are on an actual work site during training.

It offers a broad library of various industrial scenarios and difficulty levels. These scenarios include construction sites, port operations, power plants and other work environments. Each scenario is designed to develop specific skills of the operators.

The software simulates variable weather conditions (rain, wind, snow, fog). This allows operators to develop their skills in different climate conditions and enhances their safety awareness.

Training modules are designed to be interactive and provide feedback. Operators receive immediate feedback while completing specific tasks, giving them the opportunity to correct mistakes and improve their skills.

All data collected during training is monitored and analyzed in real-time. The software provides detailed reports on operators' performance. These reports help identify operators' strengths and weaknesses and assist in personalizing the training process.

The simulator software offers multi-language support for international users. This makes it easy to use and accessible for operators receiving training in different languages.

The software is compatible with VR (virtual reality) technology. VR integration allows operators to train in a fully virtual environment, making the learning experience more immersive and interactive.

The software provides customizable training plans tailored to operators' skills and needs. Plans can be adjusted based on individual performance to ensure the most efficient learning path for each operator.

Touch screens and a user-friendly interface allow operators to easily access all functions of the simulator. This makes it simple for operators to monitor and manage crane controls, engine values and other critical parameters.

The software simulates various fault scenarios and emergency procedures. By encountering these scenarios, operators can develop crisis management and emergency response skills.

Intelligent algorithms that analyze the training process and identify operators' weak points automatically personalize the training content.

Equipment Requirements

• 1 simulation computer
• 1 virtual reality headset (for the virtual reality version)
• 3 monitors/TVs
• 1 cabin containing the physical inputs of the tower crane machine (steering wheel, pedals, etc.)
• 1 touch screen
• 1 uninterruptible power supply (used to ensure data and system security against power outages)

Motion Platform Options

The tower crane simulator comes with different options such as a stationary platform, a 3DOF motion platform and a 6DOF motion platform. Each platform option is designed to meet the diverse training needs of users. The platforms allow operators to prepare for real-world working environments.

Real Time Graphics and Visuals

Thanks to detailed graphics and realistic visuals, operators encounter various scenarios during the simulation and can experience real-world conditions. Real-time graphics and visuals allow operators to simulate different weather conditions, times of day and seasons. The simulation helps operators learn how to work in various conditions and understand how to adapt to them.

Steering and Joysticks

In the tower crane simulator, the steering wheel and control levers are essential components designed to mimic the real tower crane experience as closely as possible. The ergonomic and highly sensitive steering wheel replicates the feel of a real tower crane steering wheel, providing the operator with a natural driving experience. Steering movements are instantly and accurately reflected in the simulation.

Virtual Reality Support

Virtual reality (VR) support enhances the training process by providing operators with a realistic experience. With the integration of VR technology into the simulator, operators can experience real-world scenarios and situations through simulations.

Fully Equipped Cabin

The tower crane simulator's fully equipped cabin is designed to best mimic the experience of operating a real tower crane. The cabin is configured to match the interior of a real tower crane as closely as possible. Making the operator's training process more effective and comfortable. The cabin features sound and haptic feedback capabilities.

Study Reports

During the simulation, instructors can monitor operators' actions and performance in real-time. They assess the operator's performance in various areas such as speed, load control, maneuverability, precision and safety. Providing reports based on these measurements. The data helps identify the operator's strengths and weaknesses. The simulator presents the operator's performance and progress in detailed reports.

Quantification and Consideration

The tower crane simulator includes a reporting module that can generate outputs in HTML or PDF formats containing the following information at the end of the scenario. The reporting system eliminates record-keeping confusion and makes training more efficient.