IC ENGINE ASSEMBLY SIMULATOR

The IC engine assembly simulator allows individuals to receive complete training on how to learn all components of engines in a virtual environment and maintain them in case of malfunction.

Learning Technologies
IC ENGINE ASSEMBLY SIMULATOR

The IC engine assembly simulator is designed for individuals to learn motor assembly processes in a virtual environment and to perform various assembly operations. Simulation environment enriched with diverse scenarios, it allows realistic execution of motor assembly, component integration, adjustments, and testing processes. It provides instructors with the ability to configure motors while offering students the opportunity to work with different types of motors and components.

The simulator teaches the structure, components, operation, and assembly principles of motor assembly at both theoretical and practical levels. The software also instructs on health and safety procedures specific to assembly processes, ensuring a safe working environment. By utilizing virtual reality (VR) and augmented reality (AR) technologies, the simulator makes motor assembly training more immersive and interactive. VR and AR allow users to closely examine the components and operation inside the motor.

The IC engine assembly simulator can measure students' performance and provide feedback, making the learning process more effective. Additionally motor assembly simulator is more cost-effective and reduces risks compared to training with actual motors. The simulator offers innovative training materials based on the latest research and applications in motor technologies and assembly procedures, ensuring that students and technicians possess up-to-date knowledge and skills in the industry.

Simulator Highlights

The IC engine assembly simulator is designed to be fully controllable with VR headsets and controllers.

Thanks to current technology and a highly reliable motion tracking system, it can simulate assembly steps.

It offers a working environment in four different application areas: theoretical training, theoretical testing, practical training and practical testing.

It includes various scenarios for recognizing motor assembly equipment, selecting appropriate tools for assembly, and performing assembly using the correct tools.

It provides the opportunity to develop expertise in specific areas of motor technologies (e.g. internal combustion engines or electric motors).

The simulator offers training on calibration and adjustment procedures for the motor's electronic systems and sensors.

Users can practice with repeatable exercises, track their progress, and receive real-time feedback. Theoretical and practical test applications allow you to test what you have learned.

The simulator provides students with the opportunity to practice and gain knowledge in high-precision assembly operations.

It has a user-friendly interface.

Reporting features allow tracking the user's progress.

It offers assembly and disassembly scenarios for different types of motors.

The IC engine assembly simulator is more cost-effective and reduces risks compared to training with actual motors.

It records and reports the user's scenario duration, total score, success status, success rate and safety violations during training.

With its rich scenario content, it helps you learn many details of motor technology.

Software Features

The IC engine assembly simulator is designed to be fully controllable with VR headsets and controllers. After launching the software, the student can select and start the desired training from the menus.

The software runs at a minimum speed of 60 fps.

The software uses texture atlases of 512, 1024, and 2K (2048 pixels).

In the software, primary objects cover at least one atlas. While less important environmental and non-interactive objects share the same atlas, helping to optimize the FPS value.

The software uses the TGA texture format. TGA or Targa texture format, is a lossless compressed format that occupies less space.

In the software, details are transferred from high-poly 3D models to low-poly models using normal map textures.

Low-poly models ensure optimization, while normal maps preserve high-poly details.

High-poly models are detailed 3D objects with a very high polygon structure, making real-time usage difficult in terms of optimization. Low-poly models are detailed 3D objects with a lower polygon structure, suitable for real-time use and optimization. A normal map captures the details created by light on surfaces in a two-dimensional form.

Users can choose from different motor models and learn about their features and assembly requirements.

It includes the simulation of assembly and calibration processes, which are unique features of the motors. Users can check the assembly status and receive alerts if maintenance is needed.

The simulation helps users identify and repair possible motor malfunctions.

The IC engine assembly simulator has updatable software, as motor technology is constantly evolving. Users are provided with updated information on new motor models, current assembly procedures, and technical specifications.

Errors made during the simulation are checked in real-time and the user is informed accordingly.

It offers the possibility to save the training sessions, results, and analyses in a user-based database for later use.

The software interface is available in Turkish, English, and other languages as preferred.

Equipment Requirements

• 1 simulation computer
• 1 monitor/TV
• 1 virtual reality glasses
• 1 stand

Virtual Reality Support

Virtual Reality (VR) support enhances the training process by providing operators with a realistic experience. By integrating VR technology into the simulator, operators can experience real-world scenarios and situations through simulations. VR support enables operators to gain flexibility and the opportunity to identify errors immediately.

Different Engine Types

In the IC engine assembly simulator, different types of motors can be operated. These motor types include asynchronous motors, hybrid motors, HUB motors, PM motors, and synchronous motors. The IC engine assembly simulator allows users to familiarize themselves with various types of motors used in electric vehicles and practice maintenance and repair tasks. Users can learn the operating principles, maintenance requirements, and repair methods of different motor types, preparing them for real-world applications.

Electrical Power Control Units

In the IC engine assembly simulator, various electrical power control units are used. These units are necessary during simulations to manage, control, and maintain the systems of engines. Various units such as inverters, converters, integrated charging devices, and AC/DC converters enable users to effectively simulate the electrical systems of engines.

Real Time Graphics and Visuals

Thanks to detailed graphics and realistic visuals, operators encounter various scenarios during the simulation and can experience real-world conditions. Real-time graphics and visuals allow operators to simulate different weather conditions, times of day, and seasons. The simulation helps operators learn how to work in various conditions and understand how to adapt to them.

Sensors and Data Collection Devices

The simulator includes advanced sensors and data acquisition devices that enable real-time data collection and analysis during simulations. Users can monitor and analyze various parameters such as vehicle system performance, temperature, pressure, speed, and others. This allows them to diagnose potential issues in-vehicle systems more quickly. Advanced sensors accurately measure data from different components of the vehicle and provide this information to the users for access and analysis.

Occupational Health and Safety Cabinet

In the IC engine assembly simulator, a safety cabinet is used. This cabinet contains the equipment necessary for ensuring the safety of users and for intervening in emergencies. It includes personal protective equipment, emergency equipment, insulated tool sets, and temporary protection equipment.

Quantification and Consideration

The IC engine assembly simulator includes a reporting module that can generate outputs in HTML or PDF formats containing the following information at the end of the scenario. The reporting system eliminates record-keeping confusion and makes training more efficient.