TOWER CRANE SIMULATOR

The tower crane simulator is a modern training tool designed to train qualified operators. It is equipped with real crane hardware and various scenarios. It helps operators learn skills such as crane controls and load lifting techniques.

Tower Crane Simulator Training for Safe and Effective Operation

SANLAB Learning's tower crane simulator is a top training tool. It offers a safe, realistic environment for operators to master essential crane skills. The simulator mimics real-world operations. It covers key areas: load control, precision lifting, and safety precautions. Dynamic scenarios prepare operators for tough, real-world challenges. These include working in confined spaces and lifting loads over tall structures.

The simulator uses advanced VR technology. It allows operators to train in fully immersive, realistic environments. These replicate different working conditions. This includes simulating diverse weather and times of day. It helps operators handle various conditions while reducing risks in real-world training.

The tower crane simulator has many versions to meet different training needs: stationary, 3DOF, 6DOF, and desktop. These options give operators different levels of motion and realism. They ensure a tailored, effective learning experience for all skill levels. The simulator builds confidence and skills for safe, efficient tower crane operation. It is ideal for training in basic control or advanced maneuvers. It offers a cost-effective, risk-free environment.

Advanced Features for Tower Crane Simulator Training

Enhanced 3D Visuals: The tower crane simulator uses high-quality 3D graphics to replicate real-world construction environments. Operators face varied weather, times of day, and surroundings for training. It's an immersive experience.

Full-Scale Cabin Option: The simulator has a full-size cabin. It mirrors real tower crane controls, like the steering wheel, pedals, and levers. This setup ensures a highly realistic and interactive training experience.

Accurate Physical Modeling: SANLAB Learning's simulator models engine RPM, torque, and hydraulic pressure. It gives operators valuable feedback on crane performance and load management.

Tower Crane Controls with Real Equipmen: The simulator replicates a real tower crane's controls and movements. It lets operators practice before using the actual equipment.

VR Integration for Immersive Experience: The simulator is compatible with VR headsets like Oculus Rift and HTC Vive. It lets operators train in a fully immersive virtual world. This improves their spatial awareness and crane control.

Motion Platform Options for Tower Crane Simulator VR Training

The tower crane simulator has several motion platform options. They meet diverse training needs. They include stationary, 3DOF, 6DOF, and desktop models. Each offers a different realism level for effective crane training.

Motion Platform Options of Tower Crane Simulator VR:
• Stable Simulators — Ideal for learning basic control systems without motion feedback.
• 3DOF (Pitch, Heave, Roll) — Provides basic movement feedback, perfect for entry-level training.
• 6DOF (Pitch, Heave, Roll, Yaw, Surge, Sway) — Delivers a highly realistic driving experience by simulating full motion conditions.
• Desktop Version — A compact solution offering extensive training capabilities without requiring a full motion platform.

Motion Platform Response Strength Adjustment:
This interface allows you to adjust the response strength of the motion platform in the VR tower crane simulator.
• Low — Provides a softer and lighter simulation experience with reduced response strength.
• Mid — Offers a balanced experience with moderate response strength for realistic feedback.
• High — Delivers the closest performance to real-world conditions with strong and effective feedback.

Additional Features:
• Power On/Off — Enable or disable the motion platform as needed.
• Reset — Restore the motion platform to its default settings.
• Test Start — Begin a diagnostic test to ensure the motion platform is functioning correctly.
• Test Stop — Halt the diagnostic test and return to normal operation.

These settings and features help customize the simulator’s feedback to match real conditions, ensuring effective and realistic training.

Comprehensive Training Scenarios for Tower Crane Simulator

The tower crane simulator includes a variety of scenarios designed to sharpen operator skills in various work environments:

Course Highlights:
• High-Rise Construction — Trains operators to lift and position loads over tall structures, enhancing accuracy and safety.
• Load Balancing — Teaches operators how to handle uneven or imbalanced loads safely.
• Weather Challenges — Simulates operations in difficult weather conditions like strong winds and rain.
• Port Loading — Focuses on lifting and placing heavy cargo in port environments.
• Accident Prevention — Trains operators in recognizing and mitigating potential hazards during crane operations.

Enhanced Training with VR Integration
The tower crane simulator's VR integration boosts training. It provides an engaging learning experience. Instructors can track operators in real time. They can then give instant feedback on strengths and areas for improvement.

Camera Angles for Tower Crane Simulator Training

Camera angles let operators watch the crane and its surroundings. This ensures safe and efficient operation. The tower crane simulator has various camera angles for training. The realistic camera views in the tower crane simulator VR include:

• Operator Perspective Camera
• External Camera
• Load Camera
• Overhead View Camera
• Rear View Camera
• Trainer Cameras

Using these six camera angles makes training more engaging and realistic. This method helps both operators and trainers. It lets operators master crane control from various perspectives. This setup is especially valuable for enhancing skills in handling heavy machinery.

Real-Time Monitoring and Detailed Reporting in Tower Crane Simulator

Real-Time Monitoring: Instructors can watch operators in real-time. They can assess key metrics, like maneuverability, precision, and safety. This allows for immediate feedback, helping operators improve their skills.

Detailed Reporting: The tower crane simulator generates comprehensive reports that include:
• Scenario Date: The date the scenario was conducted.
• Scenario Creator: The designer or team responsible for the scenario.
• Average Score: A summary of the operator's performance.
• Task Completion Metrics: Measures of task accuracy and efficiency.
• Time Usage: Total time spent on completing the task.
• Error-Free Operation: Evaluation of performance without errors.
• Metrics Explanation: A breakdown of how metrics are calculated and assessed.

These features provide an in-depth analysis of operator performance, ensuring effective training and highlighting areas for improvement.

Weather Simulation in Tower Crane Training

SANLAB Learning's tower crane simulator offers immersive training. It uses realistic, real-world weather conditions.

With advanced graphics, operators can engage in various scenarios. These simulate changing weather, times of day, and seasons.

The simulator allows operators to work in different environments, such as sunrise, midday, sunset, and night. You can adjust weather conditions like rain, snow, and fog. You can also customize their intensity.

Real-time weather simulation trains operators to handle challenges in actual work.

Control Panel Overview for Tower Crane Simulator

The simulator’s control panel offers essential information and controls, replicating the real tower crane’s operation for a realistic training experience:

• Touchscreen Display: Provides real-time data on crane status, load weight, and engine performance.
• Joystick Controls: Manages crane movement and load handling with precision.
• System Monitoring Indicators: Displays RPM, torque, and hydraulic pressure in real-time.
• Throttle and Brake Pedals: Controls crane speed and stopping functions.
• Auxiliary Buttons: Controls for lights, horn, and emergency stop, allowing operators to handle various operational conditions.
• Critical Controls: Operates key functions like the start switch and load management settings.

This setup ensures operators are fully prepared for real-world crane operations.

Virtual Reality Integration

Using VR in the tower crane simulator improves training. It creates a realistic, engaging environment. VR technology allows operators to face real-world scenarios in a safe training setting. They can practice in tight spaces, handle bad weather, and adapt to different surfaces. The 360-degree visuals and advanced graphics show the crane, inside and out. This helps users understand the controls better. Additionally, VR provides real-time feedback, enabling operators to quickly identify and correct mistakes. It speeds up learning and boosts flexibility. So, operators adapt better to different job conditions.

Equipment Requirements of Tower Crane Simulator

• 1 simulation computer
• 1 virtual reality headset (for the virtual reality version)
• 3 monitors/TVs
• 1 cabin containing the physical inputs of the tower crane machine (steering wheel, pedals, etc.)
• 1 touch screen
• 1 uninterruptible power supply (used to ensure data and system security against power outages)

Quantification and Consideration

The tower crane simulator includes a reporting module that can generate outputs in HTML or PDF formats containing the following information at the end of the scenario. The reporting system eliminates record-keeping confusion and makes training more efficient.