FORKLIFT SIMULATOR

The forklift simulator is a realistic and cost-effective learning tool developed to train qualified forklift operators. By combining real forklift equipment and rich scenario content, it ensures that operators receive comprehensive training.

Learning Technologies
SIMPro3 Forklift Simulator

The technology developed to train qualified forklift operators is designed to provide individuals with forklift training in a realistic learning environment. By incorporating real forklift equipment and rich scenario content, the simulator ensures that individuals receive comprehensive training. The forklift simulator helps operators learn operational techniques such as mast controls, forklift maneuvers and accident risks in different work areas and time frames.

The forklift simulator also offers a low-cost training option. Mistakes made on real forklift machines can be costly and pose safety risks. Training with the simulator eliminates these risks, providing a safer and more cost-effective learning environment.

During forklift training, users can test their skills at different difficulty levels and in various working environments. For example, the forklift simulator teaches operational skills such as maneuvering in narrow aisles, carrying, unloading and stacking loads. Additionally, the forklift simulator offers flexible and customizable training modules, ensuring a tailored experience that meets each operator's learning needs. Personalized forklift training allows users to progress at their own pace and level, making the learning process more efficient.

Simulator Highlights

It offers rich lesson content covering all aspects of the vehicle.

It includes various scenarios that introduce the forklift machine and teach advanced operating techniques along with safety measures.

It provides a cost-effective, reliable, and realistic learning environment for training qualified forklift operators.

It allows quick transitions between all working conditions (environmental conditions, load types, ground conditions, weather conditions, working hours) in all scenarios.

It accurately and sensitively conveys the vehicle's responses to the user. A fully equipped cabin includes all physical inputs.

It features an adjustable seat, seat belt and armrests.

A touch screen is available for managing the forklift, tracking values and changing settings. It allows for realistic tracking and calculation of engine RPM, torque, and hydraulic pressure.

It provides a system that allows users to accurately recognize and track materials and loads.

The simulator offers 3DOF or 6DOF motion platform options. These motion systems enable operators to experience different levels of movement freedom and provide a realistic driving experience.

It creates customized training plans according to the students' abilities and needs. The plans shape the training program based on the student's strengths and weaknesses.

It offers cyclical scenarios with varying difficulty levels to ensure operators continuously improve their skills.

It generates reports on all parameters related to the operator's development. It allows the instructor to monitor the training area from different camera angles.

All controls in the simulator are positioned exactly as they are in the real vehicle.

Software Features

The dynamic model developed for the machine is realistic.

The dynamic responses of the vehicle are realistic.

The vehicle's engine model is based on the pedal-rev-torque data provided by the engine manufacturer. The gear ratios of the vehicle are modeled using the actual gear ratios provided by the gearbox manufacturer.

The damping characteristics of the wheels, the vehicle's load-induced strain, engine speed drop, and subsystems are mathematically modeled. These include:
• Engine speed model
• Steering system model
• Torque converter model
• Brake system model

The dynamic model of the vehicle includes five different drag models (Box, Scaled Box, Box Proportional Low, Box Proportional High, Scaled Box Fast) across two linear axes and three angular axes.

The simulation is run in exact accordance with the real vehicle's operating procedures.

The engine's fuel consumption data matches exactly with the data provided by the engine manufacturer.

Environmental elements used in the simulation are detailed enough to maintain the user's sense of realism while being optimized to avoid straining system resources.

The simulation includes realistic representations of the sun, with day and night cycles based on the date and time.

There are different light sets for conditions such as rain, snow, fog and cloudy weather.

There are real-time soft shadows on the ground.

All vehicle lights and ambient lights are modeled realistically.

Texture rendering-based images are created for mirrors and camera systems.

Equipment Requirements

• 1 simulation computer
• 1 virtual reality headset (for the virtual reality version)
• 3 monitors/TVs
• 1 cabin containing the physical inputs of the forklift machine (steering wheel, pedals, etc.)
• 1 touch screen
• 1 uninterruptible power supply (used to ensure data and system security against power outages)

Motion Platform Options

The forklift simulator comes with different options such as a stationary platform, a 3DOF motion platform and a 6DOF motion platform. Each platform option is designed to meet the diverse training needs of users. The platforms allow operators to prepare for real-world working environments.

Real Time Graphics and Visuals

Thanks to detailed graphics and realistic visuals, operators encounter various scenarios during the simulation and can experience real-world conditions. Real-time graphics and visuals allow operators to simulate different weather conditions, times of day, and seasons. The simulation helps operators learn how to work in various conditions and understand how to adapt to them.

Steering and Joysticks

In the forklift simulator, the steering wheel and control levers are essential components designed to mimic the real forklift experience as closely as possible. The ergonomic and highly sensitive steering wheel replicates the feel of a real forklift steering wheel, providing the operator with a natural driving experience. Steering movements are instantly and accurately reflected in the simulation.

Virtual Reality Support

Virtual reality (VR) support enhances the training process by providing operators with a realistic experience. With the integration of VR technology into the simulator, operators can experience real-world scenarios and situations through simulations.

Fully Equipped Cabin

The forklift simulator's fully equipped cabin is designed to best mimic the experience of operating a real forklift. The cabin is configured to match the interior of a real forklift as closely as possible. Making the operator's training process more effective and comfortable. The cabin features sound and haptic feedback capabilities.

Study Reports

During the simulation, instructors can monitor operators' actions and performance in real-time. They assess the operator's performance in various areas such as speed, load control, maneuverability, precision and safety. Providing reports based on these measurements. The data helps identify the operator's strengths and weaknesses. The simulator presents the operator's performance and progress in detailed reports.

Quantification and Consideration

The forklift simulator includes a reporting module that can generate outputs in HTML or PDF formats containing the following information at the end of the scenario. The reporting system eliminates record-keeping confusion and makes training more efficient.